Ergonomic Handling of Loads Up to 500 kg

Moving loads up to 500 kg is part of everyday work in many workplaces. Frequent starting and stopping, as well as long transport distances, can lead to increased physical strain and health problems.

ErgoMove 500 supports employees in these transport tasks, making it easier to maneuver loads with safety and ergonomics.


Driving, manoeuvring and braking support for loads up to 500 kg

Integration into the smallest installation spaces—simply via plug & play

Optimal handling characteristics regardless of the cart’s weight

The Concept for a Better Work Environment.

ErgoMove helps companies design workstations that are more ergonomic, more focused on safety, and more efficient. By reducing physical strain on employees, the company promotes long-term health, efficiency, and satisfaction.

ergonomics
Ergonomics

ErgoMove virtually eliminates physical strain in transport processes. This sustainably reduces the risk of musculoskeletal disorders.​

Workplace Safety
Workplace Safety

Using ErgoMove ensures that loads are moved in a controlled and safe manner. This minimizes the risk of accidents, improves working conditions, and enhances workplace safety.

Efficient Processes
More Efficient Processes

With ErgoMove, heavier loads can be transported faster, more precisely, and with less effort. This shortens turnaround times and increases efficiency in material flow.

Employee Motivation
Employee Motivation

Reducing physical strain increases employee satisfaction and motivation. Investing in ergonomic workstations shows appreciation and boosts employee retention in the long term.

We're reinventing ergonomics.

With ErgoMove, even a single person can effortlessly move heavy loads, maneuver them precisely, and bring them to a safe stop—all without any physical strain that could pose a safety risk.

Without ErgoMove

Körperliche Belastung ohne ErgoMove

With ErgoMove

Körperliche Belastung mit ErgoMove

ErgoMove 500 control concepts - For system loads at 5 km/h up to 500 kilograms:

ErgoMove 500 drive roller
  • Two electrically driven fixed castors
  • High-quality polyurethane tread Blickle Softhane, antistatic (85 Shore A)
  • Exceptionally smooth rolling action thanks to the highly elastic tread
  • Very gentle on floors, leaves no marks, and runs quietly
  • Aluminum die-casting housing
  • Brushless DC motor integrated into the caster, electric counter-current brake
  • Thrust force: 15 daN per motor installed
  • IP 44 protection rating
System load at 5 km/h up to
(kg)
Wheel width
(mm)
Total height
(mm)
Total width
(mm)
Load capacity per roller at 5 km/h
(kg)
Plate size
(mm)
Screw Hole Distance
(mm)
Screw hole diameter
(mm)
Wheel-Ø 140 mm 500 50 150 85 250 100 x 85 80 x 60 9

Suitable drive concepts for the ErgoMove 500

Sensor handle with pre-assembled bracket
Sensor handle with pre-assembled bracket (-S…U)

Intuitive Driving and Steering Through Integrated Force Sensors

handle with rotary joystick
Handle with rotary joystick (-1FG)

Simple and precise operation, ideal for longer straight-line driving, rail applications, or applications where the cart lacks sufficient stability for the sensor handle


Compatible Options for the ErgoMove 500


Compatible castor wheels for the ErgoMove 500

L-ALST 125K-FI
L-ALST 125K-FI

with "stop-fix" trailing brake

Total height: 150 mm
Load capacity at 4 km/h: 250 kg
Plate dimensions: 100 x 85 mm

LK-ALST 100K-3-IS
LK-ALST 100K-3-IS

with "stop-fix" brake

Total height: 147 mm
Load capacity at 4 km/h: 320 kg
Plate dimensions: 140 x 110 mm

L-ALST 125K-FI-AS
L-ALST 125K-FI-AS

With “stop-fix” brake, protection against electrostatic discharge

Total height: 150 mm
Load capacity at 4 km/h: 250 kg
Plate dimensions: 100 x 85 mm

LK-ALST 100K-3-IS-AS
LK-ALST 100K-3-IS-AS

With a fixed “stop-fix” brake, protection against electrostatic discharge

Total height: 147 mm
Load capacity at 4 km/h: 320 kg
Plate dimensions: 140 x 110 mm

APS3-03 steel adapter plate for height adjustment (3 mm) is available as an option.

Footguard variants available upon request.

To ensure electrical conductivity, at least one castor wheel with an antistatic/ESD tread must always be used in these applications.

ErgoMove 500 Success Stories

ErgoMove 500 in use at Magna Electronics
Success Story Magna Electronics

Greater Ergonomics and Efficiency with ErgoMove—An Award-Winning Trolley Concept Reduces Strain on Employees and Optimizes Material Flow.

ErgoMove in use at Multitube
Success Story Multitube

Efficient and safe order picking in distribution centres - ErgoMove improves ergonomics and performance for Multitube.

Cobot
Success Story Rose+Krieger

A mobile cobot solution that uses ErgoMove to make production processes more efficient, flexible, and ergonomic.

Height-adjustable tool trolley | PETec
Success Story PETec
ErgoMove 500 for tool trolleys – Ergonomics and flexibility at the workplace

Alternative Series

ErgoMove 500 drive roller ErgoMove 500 ErgoBoost drive roller ErgoBoost 500 Drive roller ErgoMove 1000 ErgoMove 1000 ErgoMove 1000T drive roller ErgoMove 1000T ErgoBoost 250 Drive Castor ErgoBoost 250
weight class up to 500 kg 500 kg 1,000 kg 1,000 kg 250 kg
Integrated dead man‘s brake – optional ✔ – –
Towing capacity Upon request – – ✔ –
plug & play ✔ ✔ ✔ ✔ ✔
steering assistance ✔ – ✔ ✔ –

Would you like to know if the ErgoMove 500 is right for your application?

Our ErgoMove experts are happy to assist you—by phone, email, or through the contact form.