Moving heavy loads. Precisely. Safely. Flexibly.
Electric manoeuvring assistance in mechanical and plant engineering
In mechanical and plant engineering, transport tasks are rarely standardised: different components, weights and space constraints each require their own solutions. This is precisely where traditional trolleys quickly reach their limits – particularly in confined spaces, with frequent changes of direction or varying requirements. With ErgoMove, you can rely on a flexible, customisable solution: move assemblies, tools, control cabinets and fixtures weighing up to several tonnes ergonomically, precisely and safely – tailored precisely to your individual application.
Challenges in Mechanical Engineering
We are familiar with the typical challenges encountered in practice: whether heavy assemblies, bulky tools, mobile machinery or bespoke fixtures – in mechanical and plant engineering, loads have to be moved, positioned and manoeuvred on a daily basis. No two applications are the same.
- Heavy and bulky assemblies often have to be moved and positioned manually
- Awkward shapes and heavy weights make it even more difficult to approach, manoeuvre and come to a halt in a controlled manner
- This results in a high physical effort, strenuous movements and increases the risk in day-to-day work
- Limited manoeuvring space, narrow aisles and confusing routes make precise manoeuvres time-consuming and prone to errors
- Slopes within the factory also make wheeled transport significantly more difficult
- Increased time required and risks of collisions during ongoing operations
In mechanical and plant engineering, no two transport operations are quite the same:
- Different weights
- Geometries
- Space constraints
always call for bespoke solutions. Standardised means of transport often reach their limits here, as they are difficult to integrate into existing processes and environments.
The solution: ErgoMove
ErgoMove combines ergonomics, safety and cost-effectiveness in a flexible solution for the mechanical engineering sector. Existing transport trolleys or bespoke systems can be easily upgraded and adapted directly to real-world processes.
ErgoMove reduces the load involved in pulling and pushing heavy loads – thereby promoting healthier working conditions.
Controlled starting, steering and braking ensure greater safety in day-to-day work – even with fluid or fluctuating loads.
Sensitive movement in confined spaces – with a particularly small turning radius.
Retrofitting often allows existing transport equipment to be upgraded cost-effectively.
A cost-effective alternative when an AGV is too complex or inflexible.
Suitable for demanding production environments and 24/7 operation – even with frequent start-stop cycles.
ErgoMove – The modular system
ErgoMove is a highly flexible, modular system that equips all types of transport vehicles, machines and plant with plug-and-play electrically powered drive, steering and braking assistance. It combines control concepts with drive concepts and offers options. This means that even the heaviest loads of up to 4,000 kilograms can be moved safely and easily by hand.
Driven fixed castors in various performance classes enable ergonomic moving and braking of heavy loads.
Rounding off / completing the offer for customizing the system to application-specific requirements.
Tried and tested in mechanical engineering
From challenge to solution
More than just theory: numerous companies in the mechanical and plant engineering sectors are already successfully using ErgoMove. From retrofitting existing transport trolleys to integration into bespoke machine solutions.
Discover, through real-world applications, how our customers are reducing pushing and pulling forces, optimising transport processes and providing long-term relief for their staff. Each success story highlights a specific challenge – and the appropriate solution with ErgoMove.
Automation & Production
In automated manufacturing environments, precision and efficiency are crucial. ErgoMove ensures the ergonomic handling and precise positioning of loads at every stage of production.
Typical applications in this field:
- Mobile Cobots
- Mobile lift tables
- Assembly and production trolleys
- Transport of heavy components
- Flexible production cells
Application examples
With ErgoMove 500, mobile lifting tables have become more ergonomic, easier to manoeuvre and more efficient in use.
With ErgoMove 500, mobile cobot platforms can be moved ergonomically, positioned precisely and deployed flexibly in a variety of production environments.
With ErgoMove 500, workshop trolleys can be moved ergonomically, positioned precisely and used flexibly in a variety of applications – for greater efficiency and comfort in everyday working life.
Material handling
Efficient material flows form the basis for productive and cost-effective processes. ErgoMove supports the ergonomic handling, positioning and transport of materials and loads – safely, precisely and with minimal effort.
Typical applications in this area:
- Mobile lifters
- Sand-spreading hoppers in the railway sector
- Material and transport trolleys
- Customised handling solutions and carrier systems
- Tool-changing trolleys
Application examples
With the ErgoMove 1000, the customer was able to move heavy service equipment safely and with minimal effort, and integrate it into existing systems.
ErgoBoost made the mobile lifter more ergonomic, easier to manoeuvre and more comfortable to operate.
With ErgoMove 4000, tool change trolleys can be moved effortlessly, positioned precisely and handled safely, even when carrying heavy loads.
Testing and measurement technology
Precision, repeatability and ergonomic handling are essential in testing and measurement technology. ErgoMove enables the safe positioning and controlled movement of test specimens and measuring fixtures, ensuring reliable and efficient testing processes.
Typical applications in this field:
- Movable test benches
- Mobile measurement and test set-ups
- Positioning aids for test specimens
- Flexible test and fixture trolleys
Application examples
With ErgoMove 4000, mobile airflow blowers can be moved precisely and positioned securely even when carrying heavy loads – even under demanding conditions.
With ErgoMove 500, mobile torque test benches can be moved ergonomically and positioned precisely.
Are you facing similar challenges?
During a personalised consultation, we analyse your requirements and work with you to develop a suitable solution to improve efficiency, security and flexibility in your business.
- Free of charge
- No obligation
- Tailored specifically to your needs
Applications for ErgoMove systems
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| ErgoMove 500 | ErgoMove 1000 | ErgoMove 1000T | ErgoMove 2000 | ErgoMove 2000P | ErgoMove 4000 | ErgoBoost | ||
| Tool trolleys | ✔ | ✔ | ✔ | ✔ | ||||
| Mobile lifting tables / lifters | ✔ | ✔ | ✔ | ✔ | ||||
| Positioning aids | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | ✔ | |
| Towing applications | ✔ | ✔ | ||||||
| Heavy assemblies | ✔ | ✔ | ✔ | |||||
| Transport of long loads | ✔ | ✔ |
This recommendation is based on typical use cases. Regardless of this, all systems can, in principle, be used in almost any application.
Contact us!
Would you like to find out more about our ErgoMove products or arrange a demonstration? Our ErgoMove experts will be happy to advise you - by phone, email or via the contact form.
