Ergonomic Handling of Loads Up to 2,000 kg

In transport processes involving tugger trains, manual transport sections leading to the assembly line can pose a challenge. Starting, braking, and maneuvering loads up to 2,000 kg is virtually impossible to do manually. If movement is nevertheless required, it often takes several people to accomplish, and the load is extremely difficult to control.

With ErgoMove 2000T, even the heaviest loads can be moved safely, with precision, and ergonomically by just one person in such processes. The system stands out for its state-of-the-art safety technology and customizable features.


Driving, maneuvering and braking support for loads up to 2,000 kg

Highest safety standards and a wide range of customization options

Regenerative braking function in towing operation up to 16 km/h

The Concept for a Better Workplace.

ErgoMove helps companies make workplaces more ergonomic, safer, and more efficient. By reducing physical strain on employees, it promotes long-term health, efficiency, and satisfaction.

ergonomics
ergonomics

ErgoMove virtually eliminates physical strain in transportation processes. This significantly reduces the risk of musculoskeletal disorders.

Workplace Safety
Workplace Safety

Using ErgoMove ensures that loads are moved in a controlled and safe manner. This minimizes the risk of accidents, improves working conditions, and increases workplace safety.

Efficient Processes
More Efficient Processes

With ErgoMove, heavier loads can be moved faster, more precisely, and with less effort. This shortens turnaround times and increases efficiency in material flow.

Employee Motivation
Employee Motivation

Reducing physical strain increases employee satisfaction and motivation. Investing in ergonomic workstations demonstrates appreciation and boosts employee retention in the long term.

We're reinventing ergonomics.

With ErgoMove, even a single person can effortlessly move heavy loads, maneuver them precisely, and bring them to a safe stop—all without any physical strain that could pose a safety risk.

Without ErgoMove

Körperliche Belastung ohne ErgoMove

With ErgoMove

Körperliche Belastung mit ErgoMove

ErgoMove 2000T control concepts - For system loads of up to 2,000 kilograms at 16 km/h

ErgoMove 2000 drive roller
  • Two electrically driven fixed casters
  • High-quality polyurethane tread Blickle Besthane Soft (75 Shore A)
  • Exceptionally smooth rolling action thanks to the extra-thick, elastic tread
  • Very gentle on floors, leaves no marks, and runs quietly
  • Housing made of an exceptionally robust welded steel construction, electrogalvanized, yellow passivated, Cr6-free
  • Brushless DC motor with integrated electromechanical parking brake (dead man’s function)
  • Thrust force: 55 daN per motor installed
  • IP 44 protection rating
  • Mechanical brake release for towing operation
  System load at 4 km/h up to
(kg)
Wheel width
(mm)
Total height
(mm)
  Total width
(mm)
Load capacity of caster at 4 km/h
(kg)
  Load capacity of caster at 16 km/h
(kg)
Panel size
(mm)
Screw hole spacing
(mm)
  Screw hole diameter
(mm)
Wheel diameter: 200 mm 2,000  50   245 255  700   280  140 x 110 105 x 75–80   11
Wheel diameter 250 mm  2,000  80  305  270  1,200 480   140 x 110  105 x 75–80  11

Suitable Drive Concepts for the ErgoMove 2000T

Flex cockpit with one rotary encoder (-1FG)
Flex-Cockpit with one rotary joystick (-1FG)

Easy operation (without steering assistance), ideal for longer straight-line driving and rail applications

Flex-Cockpit with two rotary encoders (-2FG)
Flex-Cockpit with two rotary joysticks (-2FG)

Easy operation, including steering assistance


Compatible Options for the ErgoMove 2000T

For the version with an external battery pack, “-NOBAT” must be added to the part number.

Adapter for UK power cords - EM-CHARGING-PLUG-UK.


Compatible Caster Wheels for the ErgoMove 2000T

LHD-ALBS 181K
LHD-ALBS 181K

Suitable for drive casters with a wheel-Ø of 200 mm

Total height: 235 mm
Load capacity at 4 km/h: 800 kg
Plate dimensions: 140 x 110 mm

LHD-ALST 181K-AS
LHD-ALST 181K-AS

Suitable for drive casters with a wheel-Ø of 200 mm; protection against electrostatic discharge

Total height: 235 mm
Load capacity at 4 km/h: 800 kg
Plate dimensions: 140 x 110 mm

LHD-ALB 181K
LHD-ALB 181K

Suitable for drive casters with a wheel-Ø of 200 mm, optimized for swivel resistance

Total height: 235 mm
Load capacity at 4 km/h: 800 kg
Plate dimensions: 140 x 110 mm

LHD-ALB 181K-ESD
LHD-ALB 181K-ESD 

Suitable for drive casters with a wheel-Ø of 200 mm, optimized for swivel resistance, protection against electrostatic discharge

Total height: 235 mm
Load capacity at 4 km/h: 800 kg
Plate dimensions: 140 x 110 mm

LSD-ALBS 250K-3
LSD-ALBS 250K-3

Suitable for drive casters with a wheel-Ø of 250 mm

Total height: 305 mm
Load capacity at 4 km/h: 1,700 kg
Plate dimensions: 140 x 110 mm

LSD-ALBS 250K-3-AS
LSD-ALST 250K-3-AS

Suitable for drive casters with a wheel-Ø of 250 mm; protection against electrostatic discharge

Total height: 305 mm
Load capacity at 4 km/h: 1,700 kg
Plate dimensions: 140 x 110 mm

APS3-10 steel adapter plate for drive casters with a wheel-Ø of 200 mm is optionally available to compensate for differences in height (10 mm).

Footguard variants available upon request.


Alternative Series

ErgoMove 2000 drive roller ErgoMove 2000T Drive roller ErgoMove 2000 + 2000T ErgoMove 2000 ErgoMove 2000P drive roller ErgoMove 2000P Drive roller ErgoMove 1000 ErgoMove 1000 ErgoMove 4000 drive roller ErgoMove 4000 Drive caster ErgoMove 4000 Inox ErgoMove 4000 Inox
weight class up to 2000 kg 2000 kg 2,000 kg 1,000 kg 4,000 kg 4,000 kg
Integrated dead man‘s brake ✔ ✔ ✔ ✔ ✔ ✔
Towing capacity ✔ – – – – –
plug & play – – ✔ ✔ – –
Remote control – – ✔ – ✔ ✔
Stainless steel components – – Available upon request – – ✔

Would you like to know if the ErgoMove 2000T is right for your application?

Our ErgoMove experts are happy to assist you—by phone, email, or through the contact form.