Ergonomic Handling of Loads Up to 500 kg

Moving loads up to 500 kg is part of everyday work in many workplaces. Frequent starting, braking, and long transport distances can lead to increased physical strain and health problems.

ErgoBoost 500 supports employees in these transport tasks, making it easier to maneuver loads with safety and ergonomics. Unlike the classic ErgoMove, which features two load-bearing drive casters, the ErgoBoost 500 drive system—as a “fifth-wheel solution”—offers a simple start-up aid.


Simple drive assistance for loads up to 500 kilograms

Integrated suspension ensures continuous ground contact

Optionally available with an integrated dead man‘s brake

The Concept for a Better Workplace.

ErgoMove helps companies make workplaces more ergonomic, more focused on safety, and more efficient. By reducing physical strain on employees, it promotes long-term health, efficiency, and satisfaction.

ergonomics
ergonomics

ErgoMove virtually eliminates physical strain in transportation processes. This significantly reduces the risk of musculoskeletal disorders.

Workplace Safety
Workplace Safety

Using ErgoMove ensures that loads are moved in a controlled and safe manner. This minimizes the risk of accidents, improves working conditions, and increases workplace safety.

Efficient Processes
More Efficient Processes

With ErgoMove, heavier loads can be moved faster, more precisely, and with less effort. This shortens turnaround times and increases efficiency in material flow.

Employee Motivation
Employee Motivation

Reducing physical strain increases employee satisfaction and motivation. Investing in ergonomic workstations demonstrates appreciation and boosts employee retention in the long term.

We're reinventing ergonomics.

With ErgoMove, even a single person can effortlessly move heavy loads, maneuver them with precision, and bring them to a safe stop—all without any physical strain that could compromise safety.

Without ErgoMove

Körperliche Belastung ohne ErgoMove

With ErgoMove

Körperliche Belastung mit ErgoMove

ErgoBoost 500 control concepts - For loads of up to 500 kilograms at 3 km/h:

ErgoBoost drive roller
ErgoBoost drive roller with dead man's brake
  • Electrically driven fixed casters
  • High-quality, elastic solid rubber “Blickle EasyRoll” with smooth-rolling properties (65 Shore A)
  • Very gentle on floors, leaves no marks, and runs quietly
  • Housing made of strong sheet steel, galvanized, blue passivated, Cr6-free
  • Excellent spring and damping properties thanks to patented disc spring construction
  • Brushless DC motor, electric brake (mechanical dead man’s brake optional)
  • Thrust force: 20 daN
  • Protection class IP 40 with electromechanical parking brake (IP 44 available upon request)
System load at 3 km/h up to
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wheel width
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Total width
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Load capacity per wheel at 3 km/h
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Total height (compressed)
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Installation height
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Total height (max. compressed)
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Plate size
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Screw hole distance
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Wheel-Ø 150 mm with
dead man‘s brake
500 50 223 150 175 165 152 140 x 110  105 x 80  11
Wheel-Ø 150 mm without
dead man‘s brake
500 50 180 150 175 165 152 140 x 110 105 x 80  11 

Suitable Drive Concepts for the ErgoBoost 500

Grab handle with rotary encoder
Handle with rotary joystick (-1FG)

Simple and precise operation, ideal for long stretches of straight-line driving


Compatible Options for the ErgoBoost 500


Compatible Caster Wheels for the ErgoBoost 500

L-ALST 125K-FI
L-ALST 125K-FI

with "stop-fix" trailing brake

Total height: 150 mm
Load capacity at 4 km/h: 250 kg
Plate dimensions: 100 x 85 mm

LK-ALST 100K-3-IS
LK-ALST 100K-3-IS

with "stop-fix" brake

Total height: 147 mm
Load capacity at 4 km/h: 320 kg
Plate dimensions: 140 x 110 mm

L-ALST 125K-FI-AS
L-ALST 125K-FI-AS

With "stop-fix" brake, protection against electrostatic discharge

Total height: 150 mm
Load capacity at 4 km/h: 250 kg
Plate dimensions: 100 x 85 mm

LK-ALST 100K-3-IS-AS
LK-ALST 100K-3-IS-AS

With “stop-fix” brake, protection against electrostatic discharge

Total height: 147 mm
Load capacity at 4 km/h: 320 kg
Plate dimensions: 140 x 110 mm

ErgoBoost 500 Success Stories

Reinhold Beck ErgoBoost mobile lifter
Success Story Reinhold Beck ErgoBoost

Holistic, ergonomic handling of large-format panels using a mobile lifter equipped with the ErgoMove drive system.

ErgoBoost in use on snack trolleys
Success Story ErgoBoost

Mobile snack and beer enjoyment - effortlessly through the leisure park with ErgoBoost

Alternative Series

ErgoBoost drive roller ErgoBoost 500 ErgoBoost 250 Drive Caster ErgoBoost 250 ErgoMove 500 drive roller ErgoMove 500 Drive roller ErgoMove 1000 ErgoMove 1000 ErgoMove 1000T drive roller ErgoMove 1000T
weight class up to 500 kg 250 kg 500 kg 1,000 kg 1,000 kg
Integrated dead man‘s brake optional – – ✔ –
Towing capacity – – Upon request – ✔
plug & play ✔ ✔ ✔ ✔ ✔
steering assistance – – ✔ ✔ ✔

Would you like to know if ErgoBoost 500 is right for your application?

Our ErgoMove experts are happy to assist you—by phone, email, or through the contact form.